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Common Faults And Repair Methods of Second-hand Excavators

Author: Site Editor     Publish Time: 2025-07-11      Origin: Site

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In the fields of construction engineering, mining, etc., second-hand excavators are favored for their high cost performance. Many companies and individuals will purchase cheap used excavators for sale through used excavators supplier to save procurement costs. However, due to the long service life of the equipment and the large mechanical wear, second-hand excavators are more prone to various faults during use. Understanding these common faults and their repair methods will help improve the use efficiency and reduce maintenance costs.

 

1. Common types of faults of second-hand excavators

Hydraulic system failure

The hydraulic system is the "power core" of the excavator. Aging seals and worn oil pumps often lead to leakage and insufficient pressure. It manifests as slow movement, powerlessness, and unstable turntable.

 

Engine failure

The engine of a second-hand excavator usually works for a long time and is prone to power loss, difficulty in starting, and black smoke. This is mostly caused by wear of the injection system and reduced cylinder sealing.

 

Slewing mechanism failure

The wear of the slewing motor and reducer will produce abnormal noise and weak rotation. If it is not maintained for a long time, the lubricating oil is contaminated or insufficient, which will also cause the gear wear to increase.

 

Travel system failure

If the travel motor or track assembly is damaged, the machine will be unable to climb or deviate. Loose tracks and damaged rollers will also cause abnormal wear.

 

Electrical system failure

The electrical circuit of the second-hand excavator is aging, and display panel failure, false alarms or circuit short circuits often occur.

 

Komatsu PC450 Used Hydraulic Excavator

2. Main maintenance methods for second-hand excavators

Hydraulic system maintenance

Replace hydraulic oil and filter elements regularly to prevent impurities from clogging the pipeline.

Check the oil pump and multi-way valve. If they are severely worn, they need to be replaced in time.

Repair or replace seals to ensure system sealing.

 

Engine maintenance

Clean the intake and fuel systems regularly to avoid carbon deposits and impurities.

Check the wear of the injection pump nozzle.

Replace aging cylinder gaskets to ensure cylinder sealing.

 

Slewing and walking system maintenance

Regularly add or replace the lubricating oil of the slewing motor and walking reducer.

Replace severely worn gears, bearings or seals.

Check the track tensioning device to maintain the appropriate track tension.

 

Electrical system maintenance

Check whether the line connection is loose and whether the insulation is aged.

Replace the faulty sensor or control module.

Use waterproof plugs to reduce the risk of short circuit.

 

Structural parts inspection

Regularly check whether the boom and dipper welds have cracks.

Repair or replace cracked parts to avoid fatigue damage.

 

When purchasing, it is recommended to check the equipment maintenance records in detail and evaluate the remaining life through the regular wholesale used excavators platform.

 

Cat 349D Used Hydraulic Multi-purpose Excavator

3. Popular model comparison table

To help you better understand the performance of different models, the following is a comparison table of common large-tonnage second-hand excavators:

Model

Cat 349D Used Excavator

Komatsu PC450 Used Excavator

Operating Weight

49 tons

45 tons

Engine Power

304 kW

257 kW

Standard Bucket Capacity

2.5 m3

2.1 m3

Maximum Digging Depth

7.5 m

7.1 m

Hydraulic System Pressure

35 MPa

34.3 MPa

Main Advantages

Powerful performance,suitable for

heavy-duty operations,good parts compatibility

Excellent fuel efficiency,responsive

control, easy maintenance

Common Failures

Hydraulic pump leaks, engine power loss

Swing motor wear, travel reducer oil leakage

Maintenance Difficulty

Medium to high, parts relatively expensive

Medium, parts readily available

When purchasing, choose the appropriate model according to the construction intensity, budget and later parts supply.

 

4. Purchase and maintenance suggestions

When choosing a second-hand excavator:

  • Try to use a reputable used excavators supplier to avoid buying a machine with a major accident.

  • Inspect the operating status of the engine, hydraulic pump, and travel system on site.

  • Request equipment maintenance records to understand the repair history.

  • Prioritize models with clear maintenance cycles and sufficient parts supply.

 

During use:

  • Regularly replace the three filters (air filter, oil filter, fuel filter).

  • Pay attention to the quality and level of hydraulic oil and coolant.

  • Repair minor faults in time to avoid problems from expanding.

 

Whether you are a small or medium-sized contractor or an equipment rental company, choosing a well-maintained second-hand excavator can not only save procurement funds, but also ensure construction progress and quality. Equipment that has been strictly tested and regularly maintained can be close to new machines in terms of work efficiency and service life, reducing downtime losses caused by sudden failures. Through standardized maintenance, timely repairs, and regular inspections of key components, second-hand excavators will continue to play an important role in various complex working conditions and provide reliable support for the smooth progress of projects.

 

If you have purchasing needs, it is recommended to purchase in bulk through the wholesale used excavators platform. You can follow Huaiyun used excavators. We will provide you with consultation to help you get customized selection suggestions.

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