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Common Faults And Maintenance Methods Of Second-Hand Forklifts

Author: Site Editor     Publish Time: 2025-03-11      Origin: Site

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With the rapid development of logistics and manufacturing, forklifts play an indispensable role in material handling. For many companies, second-hand forklift wholesale is an important way to reduce equipment costs. However, since second-hand forklifts have been used for a certain number of years, some common faults may occur. This article will explore these problems and the corresponding maintenance methods to help companies better manage their equipment.

 

1. Common faults of second-hand forklifts

Difficulty in engine starting

In second-hand forklifts, difficulty in engine starting is one of the more common faults. This may be caused by insufficient battery power, aging spark plugs, or clogged fuel systems.

 

Hydraulic system failure

The hydraulic system is crucial in the lifting and tilting functions of forklifts. The hydraulic system of a second-hand forklift may have problems such as aging of oil seals, oil pipe leakage, or hydraulic pump failure, resulting in unstable equipment operation.

 

Failure of the brake system

The brake system of a forklift is directly related to the safety of operation. Common problems include excessive wear of the brake pads, insufficient brake fluid, or air in the brake system.

 

Abnormal steering system

Steering system abnormalities can cause difficulty in maneuvering. The cause may be insufficient steering hydraulic oil, damaged steering gear, or worn steering shaft.

 

Tire wear or damage

Severe wear or cracks on the tires of second-hand forklifts may reduce driving stability and even cause safety accidents.

 

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2. Second-hand forklift maintenance methods

Repair methods for engine problems

Check the battery power and replace or charge the battery if necessary.

Clean or replace the spark plug to ensure the normal operation of the ignition system.

Check the fuel line and filter, clear the blockage and replace the aging parts.

Hydraulic system maintenance methods

Regularly check the oil quantity and oil quality of the hydraulic oil, and replenish or replace the hydraulic oil.

Replace aging oil seals and sealing rings to avoid hydraulic oil leakage.

Repair or replace damaged hydraulic pumps and oil pipes.

Brake system maintenance methods

Check the thickness of the brake pads and replace them in time when they are excessively worn.

Replenish the brake fluid and exhaust the air in the system.

Regularly maintain the master and slave cylinders to ensure the reliable operation of the brake system.

Steering system maintenance methods

Check the steering hydraulic oil and replenish or replace it if necessary.

Repair or replace worn steering gears and steering shafts.

Regularly lubricate the steering system to reduce the friction loss of mechanical parts.

Solutions to tire problems

Check tire pressure regularly to ensure it is within the normal range.

Replace severely worn or cracked tires.

Use high-quality tires to extend service life and improve safety.


3. Summary

By understanding and dealing with common faults of second-hand forklifts, the service life of the equipment can be effectively extended and the operating costs of the enterprise can be reduced. For companies with large-volume demand, it is particularly important to choose a reliable second-hand forklift wholesale supplier. Professional suppliers usually conduct comprehensive inspections and maintenance of the equipment to ensure its stable performance and provide customers with cost-effective options.

 

Whether it is daily maintenance or fault repair, regular maintenance and correct operation can help companies fully realize the value of second-hand forklifts and provide solid guarantees for logistics efficiency and cost control.

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